Rubber Tire Manufacturing Process
Although there are differences in compounds, treads and tire performance, the basic tire manufacturing process is the same for all tires.Compounds and DesignThe exact composition of the rubber compounds used in a tire is proprietary and a tightly guarded secret. Although some of the features, such as belt design and placement, are often released as sales and marketing material, many small details, such as the exact composition of the belts,
is rarely disclosed. Regardless of the compounds, the overall process of tire manufacturing varies little between the various manufacturers.Liner and SubstrateThe first step in making a tire is to lay down a liner. The liner will end up on the inside of the tire and is the supporting structure for tire components early in manufacturing. In some higher end tires, the liner is key is both making the tire puncture resistant and in maintaining run-flat tire’s ability to maintain their shape while running at low to moderate speeds. The bead wires, which will hold the tires on the rim once the tire is formed, are placed on the outside of the liner under layers of rubber that will hold the tire belts.BeltsThe tire belts are laid on the rubber layer that lies on the liner. The belts can be made of a number of materials, including steel, Kevlar, or other puncture resistant material. In addition to protecting the tire from punctures, the belts allow the rubber to flex, yet remain intact during driving. Multiple belts are often overlaid at different angles to give the tire certain performance characteristics. Once the belts and other components are added, they are covered with a layer of rubber. The two sides of the flat rubber are brought together and the center is inflated to make the correct tire shape.Tread
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 Rubber Tire Manufacturing Process |
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